Regenerative blowers for aquaculture

Regenerative blowers for aquaculture


Aquaculture encompasses the breeding, rearing, and harvesting of plants and animals in various water environments, both natural and artificial. It involves the growth and cultivation of a wide range of freshwater and marine species, including finfish, shellfish, and crustaceans. In the United States, aquaculture operations focus on species such as trout, salmon, bass, catfish, tilapia, prawns, carp, and mollusks. Effective pond management plays a crucial role in maintaining optimal production levels and ensuring high-quality products. One key aspect of pond management is maintaining adequate levels of dissolved oxygen (DO) to support the well-being of the cultured organisms. This article provides practical insights into utilizing aeration equipment, including regenerative blowers, to manage production in aquaculture ponds. We will delve into the dynamics of dissolved oxygen, the different types of pond aerators, and their application in enhancing productivity and survival.

Dissolved Oxygen Dynamics in Ponds: An Overview

Dissolved oxygen (DO) is a crucial element in aquaculture operations as it is essential for the survival of aerobic aquatic organisms. Understanding the mechanisms of oxygen production, transfer, and depletion is vital for successful pond management. While some factors influencing DO dynamics are beyond the control of pond managers, there are several variables that can be manipulated to enhance water quality conditions and productivity.

Aquaculture pods image

Sources of Dissolved Oxygen

The atmosphere and photosynthesis by aquatic plants, algae, and bacteria are the main sources of dissolved oxygen. Oxygen from the atmosphere enters water through diffusion or turbulence caused by surface water agitation. Mixing air and water together, known as aeration, is the most effective method to increase the DO content. Photosynthesis in aquatic organisms fueled by sunlight is another significant source of DO in pond aquaculture systems.

Oxygen Balance and Stratification

DO in pond water is depleted through diffusion back into the atmosphere, respiration in organisms, and decomposition of organic material. Microbial activity, known as biochemical oxygen demand (BOD), contributes to oxygen consumption. The diurnal oxygen cycle shows that DO levels are highest during the day due to photosynthesis and lowest at night due to respiration and BOD. Temperature plays a crucial role in DO balance, as warm water holds less DO than cool water. Thermal stratification, where warm water floats on top of colder water, affects the distribution of DO in ponds.

Graph of the dependence of the concentration of dissolved oxygen on the time of day

Implications of Oxygen Dynamics

In aquaculture ponds, the biomass of organisms is usually higher than in natural waters, leading to faster oxygen consumption. Stratification can result in low DO concentrations at the pond bottom, impacting bottom-dwelling species and limiting overall productivity. Ponds at higher latitudes and altitudes experience different DO dynamics due to climate and size factors. Winter ice cover and snow can affect DO levels and water quality, while lower temperatures positively influence DO concentrations.

DO Concentrations for Production

Maintaining DO levels within a specific range is crucial for optimal growth and health of aquaculture species. Different species have varying DO requirements. Most aquatic organisms thrive with DO concentrations above 5 p/m, while some cold-water fishes require concentrations of 8 p/m or higher. Certain species can tolerate lower DO levels but may experience reduced feed conversion and growth rates.

Oxygen Depletion and Aeration

Oxygen depletion events can occur, leading to fish health problems and mortality. Observing signs such as fish swimming at the surface, reduced feeding, water discoloration, or foul odors can indicate the need to adjust DO concentrations. Mechanical aeration is an effective practice to transfer atmospheric oxygen to pond waters. Aeration improves DO distribution, reduces stratification, enhances water quality, and mitigates issues like organic matter accumulation and algal blooms.

By understanding dissolved oxygen dynamics in ponds and employing proper management techniques, aquaculturists can optimize water quality conditions, promote healthy growth, and maximize productivity.

Types of Pond Aerators: Aquaculture Aeration Systems and Blowers

Proper aeration is crucial for maintaining optimal dissolved oxygen (DO) levels in aquaculture ponds. To achieve this, various types of aerator configurations and aeration systems are available, including the use of air blowers specifically designed for aquaculture.

When selecting an aeration system for aquaculture purposes, factors such as pond size, depth, shape, power source availability, aeration type (emergency or continuous), aerator efficiency, seasonal changes, and fish harvest methodologies should be considered. It is important to choose the right system size and placement to ensure adequate DO levels for the targeted organisms while minimizing energy consumption.

Aerator performance is typically measured using the standard oxygen transfer rate (SOTR) or the standard aeration efficiency (SAE). SOTR refers to the amount of oxygen added to the water in one hour under standard conditions, expressed as pounds of O2 per hour. SAE, on the other hand, is calculated by dividing the SOTR by the horsepower (hp) of the unit, expressed as pounds of O2 per hp-hour transferred to the water.

Among the types of aerators commonly used in aquaculture are: 

  • vertical pump aerators
  • pump sprayer aerators
  • propeller-aspirator pumps
  • paddle wheel aerators
  • diffused-air systems. 

    For shallow ponds with a large surface area, aerators such as pump sprayer aerators, propeller-aspirator pumps, and paddle wheel aerators are recommended due to their ability to cover a wide area efficiently. However, it's worth noting that these aerators may not be suitable for depths exceeding 7 feet. In deeper ponds, vertical pump aerators or diffused-air systems are preferred.

    diffused-air systems image

    Diffused-air systems in aquaculture employ one or more air blowers, with regenerative blowers being the most commonly used type. These blowers pump ambient air at low pressure and high volume to submerged diffusers. Other types of compressors used include RUTS blowers, rotary vane compressors, and piston compressors. The diffusers used in these systems can be made of glass-bonded silica stones, porous plastic, synthetic perforated membranes, or ceramic materials. The efficiency of diffused-air systems depends on bubble size and diffuser depth. Fine-pore diffusers that produce smaller bubbles are more efficient in oxygen transfer.

    Proper placement of diffusers is essential to minimize sediment suspension and promote water circulation rates within the pond. Deep water circulation between the bottom and the surface helps maintain water quality. Diffused-air systems are particularly effective in deeper ponds, typically greater than 7 feet in depth. These systems are commonly used in tank or raceway culture units.

    When seeking guidance on aquaculture aeration systems and blowers, advice can be obtained from other fish farmers, extension specialists, aquaculture supply companies, and manufacturers of aeration equipment.

    Aquaculture Aeration Systems: The Role of Regenerative Blowers

    Regenerative blowers are widely recognized as the optimal choice for aeration in aquaculture. These blowers, also known as side channel blowers, possess the ideal characteristics for this application, especially when paired with appropriately selected diffusers to ensure efficient oxygen saturation of the pond.

    Advantages of Regenerative Blowers

    The advantages of using regenerative blowers for aeration in aquaculture are numerous:

    1. Reliability and Simplicity: The design of regenerative blowers is straightforward and reliable, enabling them to operate continuously, 24/7. Equipped with industrial motors featuring efficient cooling systems, these blowers are capable of providing uninterrupted performance.
    2. Easy Installation and Management: Swirl-type blowers do not require constant monitoring, allowing for remote installation and remote start-up. Their user-friendly nature simplifies the overall management process.
    3. Robust Performance: With an IP54 degree of dust and moisture protection, regenerative blowers can be safely installed outdoors under a canopy, in close proximity to the pond, without compromising their performance.
    4. Low Maintenance: The durable construction of the compression unit ensures years of operation without the need for constant maintenance, making regenerative blowers a hassle-free choice.
    5. Cost-Effectiveness: Regenerative blowers are known for their simplicity, both in terms of design and operation. This makes them an affordable and reliable solution for aeration needs in aquaculture.

    When selecting a regenerative blower for aquaculture aeration, several factors should be considered simultaneously such as: aerated surface area, Installation depth of the aerator, number of aerators and more. 

    For more comprehensive instructions, please refer to our detailed guide or reach out to our technical specialists who can provide further assistance in selecting the right aquaculture air blower for your specific needs.


    In conclusion, regenerative blowers have emerged as the preferred choice for aeration in aquaculture. Their simple and reliable design, easy installation and management, robust performance, low maintenance requirements, and cost-effectiveness make them the ideal solution for maintaining optimal oxygen saturation in ponds. By considering factors such as aerated surface area, installation depth, aerator type and throughput, number of aerators, distance from blower to aerator, location coordinates, and power supply, aquaculturists can select the appropriate regenerative blower for their specific requirements. These blowers prove to be a reliable and efficient component of aquaculture aeration systems, enhancing productivity in ponds. However, it's important to acknowledge that regional disparities in climate, water quality, geography, and cultured species can introduce unique management complexities. By staying informed and adapting practices to local conditions, aquaculturists can effectively address these challenges and optimize their operations for increased productivity.

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